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EK027 DC Motor driver Bipolar

Part.no: 41017903 hero

EK027 is a motor driver for most common DC motors and can control a motor from standstill to full speed in both directions (forward and reverse).

Speed and direction are controlled by the potentiometer or an external control voltage. When the potentiometer is turned left, the motor runs counter-clockwise. When turned right, the motor runs clockwise. A center region brakes the motor to a standstill. The center dead zone can be modified by replacing resistor R6.

The external control voltage input is summed with the potentiometer voltage, allowing speed and direction to be controlled by sources such as potentiometers, light sensors, buttons, or limit switches.

The control circuit is built around four op-amps. Two amplifiers form a voltage-controlled oscillator that generates a triangle wave. The other two amplifiers are configured as a window comparator. The comparator compares the oscillator voltage against the reference voltages generated by the resistor divider (R6, R7, and R8). By shifting the triangle wave up or down with the potentiometer or control voltage, either positive or negative pulses are passed through. When the control voltage is at center, neither comparator output is active and the motor is stationary. The comparator outputs are used to drive four power FET transistors configured as an H-bridge, which in turn drives the motor in either direction.

The oscillator frequency can be set in two steps by jumpering the pins marked "Slow" or "Fast". In slow mode the motor is driven at a PWM frequency of 266Hz, and in fast mode at 16kHz. Lower frequency works better for larger, higher-current motors, while higher frequency works better for small motors.

The entire board runs from a single supply voltage connected to the terminals marked "V−" and "V+". A low-pass filter (R19 and C6) is included to prevent motor noise from affecting the amplifier circuit. The filtered voltage is available at the connectors adjacent to the control voltage input and can be used as a reference for external sensors or potentiometers.

The power supply and motor terminals are compatible with standard screw terminals or pluggable screw terminals. Wires can also be soldered directly to the board.

Compatible screw terminals:
Screw terminal 5mm 2-pin 40210002
Screw terminal pluggable 5.08mm 2-pin 40210011
PCB header 5.08mm 2-pin 40210021
PCB header 5.08mm 2-pin right-angle 40210031
  • Supply voltage: 5 – 15VDC
  • Control voltage: 0 - V+
  • Maximum load: 5A (requires active cooling)
  • PWM frequency: 266Hz or 16kHz
  • Dimensions: 76.2 x 50.8mm
  • Mounting holes: c-c 71.1 x 45.7mm, ø2.5mm



Component list

RefDes Value Qty. Part.no. Marking
C1, C3 El.lyt capacitor 1000uF 2 41017936 1000uF
C2, C7, C9 Ceramic capacitor 100nF 3 41016717 104
C4 El.lyt capacitor 10uF 1 40520003 10uF
C5 Ceramic capacitor 10nF 1 41017770 103
C6 El.lyt capacitor 220uF 1 41017690 220uF
D1, D2 Diode 1N4148 2 40310010
D3, D4, D5, D6 Diode 1N4004 4 40310004
D7 LED 3mm red/green 2-pin 1 40307070
R1, R2 Resistor 47kohm 2 40811447
R3, R4, R16 Resistor 100kohm 3 40811510
R5, R7, R8, R9, R10, R11,
R12, R15, R17, R18, R20
Resistor 10kohm 11 40811410
R6, R13, R14 Resistor 4.7kohm 3 40811347
R19 Resistor 10ohm 1 40811110
M1, M4 Heatsink TO-220 2 41016259
T1, T3 IRF530 FET N-ch 2 40320530 IRF530N
T2, T4 IRF9530 FET P-ch 2 41015917 IRF9530N
T5, T6 BC547 NPN 2 40320001 BC547C
U2 TLC274 1 40350274 TLC274CN
VR1 Potentiometer 100kohm 1 40910030 B100k
Screw M3 10mm 2 41010773
Hex nut M3 2 41010787
Jumper 2.54mm 2-pin 1 41017254
DIL socket 14-pin 1 40410014
Pin header 2.54mm 2-pin 3 41001167



Assembly guide

Before beginning assembly, check that the PCB is free of damage and scratches. Verify that you have all components to be installed by comparing against the component list.

It is generally easiest to start with the lowest-profile components and work upward by height. IC sockets, resistors, ceramic capacitors, and diodes are installed first. Electrolytic capacitors, connectors, and potentiometers are installed last.

For certain components, correct orientation is critical. Pay attention to the markings on the board.



Interactive assembly guide


Simulation

Oscillator & Comparator

H bridge


Schematic

schematic



Drawing

dims